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The Advantages of Calibrated Plywood in Modern Furniture Manufacturing

Posted by: Vinayak / Posted on: 19 May 2023

Introduction:

 In the Indian market, calibrated plywood has emerged as the most sought-after choice for modular furniture production. This type of plywood is manufactured using high-end machinery, ensuring uniform thickness and size. With its consistent quality and exceptional properties, calibrated plywood has become a preferred material for kitchen manufacturers and furniture designers alike. In this blog post, we will explore the manufacturing process of calibrated plywood, its main applications, and the numerous benefits it offers in the realm of modern furniture.

Manufacturing Process:

 Calibrated plywood is produced through a meticulous two-stage procedure that meets the stringent requirements of kitchen manufacturers. The initial phase involves the utilization of a two-way hydraulic hot press to create combined core veneers without a face. Subsequently, these veneers are sent to imported calibrated equipment for calibration, resulting in consistently thicker plywood. To achieve a flawless finish, the calibrated plywood is compressed with a face using tools such as sanding machines and adhesive spreaders.

Main Applications of Calibrated Plywood:

  1. Modular Furniture and Kitchens: Calibrated plywood is widely used in the construction of modular furniture and modular kitchens. Its uniform thickness and high tolerance make it an ideal choice for creating visually appealing and highly functional furniture pieces.
  2. Furniture Post-Lamination and Post-Forming: The ultra-smooth surface of calibrated plywood makes it excellent for post-lamination and post-forming processes in furniture manufacturing. It ensures a seamless finish and enhances the overall aesthetics of the furniture.
  3. Wooden Floors, Shutters, Couches, and Tables: Calibrated plywood finds applications beyond modular furniture, including the creation of wooden floors, shutters, couches, and tables. It's consistent thickness and superior engineering make it a reliable material for these purposes.

Benefits of Calibrated Plywood:

  1. Unparalleled Quality: Calibrated plywood is renowned for its exceptional quality. The use of advanced machinery and manufacturing techniques ensures consistent thickness and size, eliminating unevenness or warping commonly found in other types of plywood.
  2. Precise Finishing: The surface of calibrated plywood is ultra-smooth, enabling furniture designers to achieve precise and flawless finishes. This feature enhances the overall appearance and appeal of the furniture.
  3. Strong Adhesion: The application of glue during the manufacturing process of calibrated plywood is consistent, resulting in super-strong adhesion. This enhances the durability and longevity of furniture made with calibrated plywood.
  4. Consistency Throughout: Calibrated plywood maintains its uniform thickness from end to end, providing stability and structural integrity to furniture pieces. This characteristic is particularly important in high-functioning areas such as kitchens, where precision and reliability are paramount.
  5. Wide Range of Faces: Calibrated plywood offers a variety of faces to choose from, including white okume and gurjan, allowing furniture designers to select the most suitable option for their specific requirements.
  6. Minimal Gaps: Calibrated plywood is manufactured to ensure there are no essential gaps, guaranteeing a seamless and aesthetically pleasing finish.
  7. Compatible with Thin HPL (Laminates): Calibrated plywood works exceptionally well with thin high-pressure laminates (HPL) of 0.6mm and 0.7mm. This compatibility further expands the design possibilities and versatility of furniture made with calibrated plywood.

Conclusion:

Calibrated plywood has revolutionized the furniture manufacturing industry in India with its unmatched quality, precise engineering, and consistent thickness. Its applications in modular furniture, kitchens, and various other furniture pieces have made it a favourite choice among designers and manufacturers. With its ultra-smooth surface, superior adhesion, and exceptional finishing, calibrated plywood continues to elevate the standards of modern furniture, creating visually stunning and highly functional pieces for homes and commercial spaces alik